Services

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Process Engineering

At KAPL, we deliver comprehensive process engineering solutions that focus on efficiency, safety, and innovation. Our services include process design, simulation, optimization, equipment sizing, and troubleshooting to ensure seamless operations and improved productivity. We work closely with clients to create customized solutions that meet regulatory requirements while reducing costs and supporting sustainability goals. With a strong commitment to quality and precision, KAPL’s process engineering team helps businesses overcome challenges, minimize downtime, and achieve long-term operational excellence. Our expertise ensures every project delivers measurable results, driving growth and adding value to our clients’ operations across diverse industries.

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Detailed Engineering

KAPL incorporates the vital ingredients of constructability, operability, safety considerations and maintenance into the design facility. To produce the working documents for procurements and fabrication of all materials required to construct a complete and operable plant, the company employs an integrated team of professionals in all the required disciplines i.e., architectural, civil, structural, piping, mechanical, electrical and instrument engineers. The design draftsmen are skilled and qualified to carry out their specialities of preparing the necessary design drawings.

KAPL design engineers are capable of providing detailed engineering designs from preliminary design packages furnished by KAPL, the client or third party engineering firms.

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Project Management

KAPL offers comprehensive project management services, which enables clients to deal with one firm through all the phases of the project.This approach centralizes input from the client, KAPL engineers and designers, vendors and sub-contractors.

KAPL typically executes projects using the task force approach. Under this approach, a Project Manager heads a team of qualified core individuals assigned exclusively to the project for the duration of their work on it. Personnel assigned to the project are located in the common area of the office. This provides for improved communications and productivity within the project team.

The Project Manager assigned to each project is thoroughly familiar with the requirements of plant design and construction. He will be supported by cost and schedule control personnel and systems that will provide him with the most current and accurate project information on which he can base project decisions.

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Laser Scanning - NB Surveys

Precise Dimensional Control, using advanced survey equipment combined with proprietary software, three dimensional models are created by direct measurement to critical plant items such as flange tie – in points, support locations and route corridor models.

Rapid Laser Scanning for data capture and measurement. Collecting millions of real world 3D coordinate points to support preparation of either point cloud, CAD plant model, or 360 degree wrap around panoramic views. The cloud point data can be input into existing CAD packages for clash testing of new design concepts against the real world plant.

The above services are being undertaken by our JV Company NB Surveys Kirpalaney Private Limited, Mumbai – INDIA. www.nbsurveys.com


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Building Information Modeling (BIM) & REVIT Services


Overview

Building Information Modeling (BIM) & REVIT is a transformative approach to the design, construction, and management of buildings and infrastructure. BIM services involve the creation and use of intelligent 3D models that provide architecture, engineering, and construction (AEC) professionals with the insights and tools to plan, design, construct, and manage buildings more efficiently.

What We Offer

Our comprehensive BIM & REVIT services cover the entire project lifecycle from concept design through construction to facility management. We deliver accurate, data-rich models that help stakeholders visualize, coordinate, and execute projects with greater precision and fewer conflicts.

Key BIM Services We Provide

1. 3D BIM & REVIT Modeling
  • Creation of detailed 3D models for architectural, structural, and MEP (Mechanical, Electrical, and Plumbing) systems.
  • Improved visualization for clients and project teams.
  • Foundation for clash detection, quantity take-offs, and 4D/5D modeling.
2. Clash Detection and Coordination
  • Identification and resolution of design conflicts between disciplines.
  • Minimization of costly rework during construction.
  • Coordination models using tools like Navisworks or Revit.
3. 4D Construction Sequencing
  • Integration of time-related data with 3D models.
  • Visualization of construction schedules and site logistics.
  • Supports better planning and resource management.
4. 5D Cost Estimation
  • Linking model elements with cost data for accurate quantity take-offs and budgeting.
  • Real-time cost analysis during design changes.
  • Enhances transparency and financial planning.
5. Scan to BIM/REVIT
  • Conversion of point cloud data from 3D laser scans into models.
  • Ideal for renovation, retrofitting, or documentation of existing buildings.
  • High accuracy in capturing as-built conditions.
6. Facility Management BIM (6D BIM)
  • Integration of asset and maintenance data into the model.
  • Supports long-term facility operations and lifecycle management.
  • Enhances efficiency in building maintenance and renovations.

Industries We Serve

  • Commercial Buildings
  • Residential & Mixed-Use Developments
  • Healthcare Facilities
  • Educational Institutions
  • Industrial & Manufacturing Plants
  • Infrastructure & Transportation Projects

Benefits of Our BIM & REVIT Services

  • Enhanced collaboration across disciplines
  • Improved design accuracy and constructability
  • Reduced construction risks and delays
  • Optimized operational efficiency post-construction
  • Sustainable design and resource usage
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Spoolgen


Kirpalaney & Associates Engineers Private Limited has the capability and expertise to generate piping spool drawings from IDF’s and PCF’s. It has generated a large no of spool drawings from clients in India and overseas.

By leveraging the advanced capabilities of smart plant Spoolgen, we offer highly accurate, efficient, and seamless piping solutions, ensuring your construction and maintenance projects run smoothly and meet the highest industry standards.

We have a team of competent administrators, piping designers and spoolers along with a access to a number of HEXAGON spoolgen licenses to progress with the scope.

We provide complete end-to-end services in Spoolgen including:

  • Generation of Weld-Mapped Isometric Drawings
  • Spool Drawings with Intelligent Splitting & Numbering
  • Weld & Joint Reporting
  • Material Take-Offs (MTOs)
  • Configuration of Project-Specific Drawing Templates
  • Full Project Setup and Database Automation
  • Coordination with DEC and EPC teams
  • Compliance with ASME/ISO/Client Specifications
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Scheduling

KAPL believes a schedule which is properly assembled, organized and monitored is the most efficient means of project communication available for today's complex engineering construction projects. Scheduling is the act of accumulating information from all the individuals, departments and companies involved in a project, formulating this information into a project plan of action that is factual and easily understood and updating and monitoring this plan of action to ensure the completion of the project on time and within budget. KAPL accomplishes this by developing detail arrow and precedence CPM networks utilizing the in-house computerized scheduling system.

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Material Control

A primary pre-requisite to the expeditious performance of a project is the procurement and control of the materials and equipment required for the fabrication of the facility. KAPL fully recognizes the importance of procurement and timely delivery of the materials and equipment to the project site.

KAPL has a staff of qualified and experienced personnel available to ensure that quantity surveys are accurate, competitive prices from vendors are obtained, and requisitions and purchase orders are properly prepared.

They also make sure the requisitions are coded to a code of accounts in the control estimate, promised delivery dates are kept, and an orderly flow of materials and equipment to the project site is maintained to ensure that the materials arrive before they are needed.

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Quality Control

KAPL Quality Control System controls the design, materials and fabrication of boilers, pressure vessel and piping system so that quality meets or exceeds the requirments of the Code. Field quality control is maintained by KAPL inspector under the direction of KAPL's Quality Assurance Department. In addition, many of KAPL's engineering personnel have construction and fabrication experience and are called on to assist in these matters.

Vendor inspection services are also performed by the Company. A staff of qualified inspection personnel is maintained at various locations and is available for inspection of material and equipment at the manufacturers facilities as per the clients scope.

Leverage real-time insights to overcome heavy industry’s biggest challenges with remote plant access anytime, from anywhere

V-plant is an innovative 3D Digital Twin solution designed to optimize industrial operations by unifying disconnected systems, automating compliance tracking, and streamlining turnaround planning. By consolidating data from platforms like SAP, GE APM, and Maximo into single environment, V-Plant enables real-time monitoring, faster audit preparation, and improved inspection planning. With features like what-if scenario planning. V-Plant reduces downtime, minimizes rework, and ensures operational safety-all while keeping assets complaint and audit-ready.

Extend Asset Lifespan

V-Plant’s 3D Digital Twin provides real-time monitoring to detect corrosion, wall thinning, and CUI, ensuring IOW compliance, preventing failures, extending asset life, and reducing downtime.

Eliminate Data Silos

V-Plant unifies data from systems like SAP, GE APM, and Maximo into a 3D environment, speeding up inspection planning by 30% and ensuring no critical points are missed improving safety.

Guarantee Regulatory Compliance

V-Plant automates compliance tracking with real-time dashboards, cutting audit preparation time by 40% and ensuring audit readiness to avoid regulatory fines.

Reduce Downtime

V-Plant optimizes scheduling with what-if scenario planning and real-time progress tracking, reducing downtime by 15% and ensuring on-time, on-budget turnarounds with minimal disruptions.

Improve Management of Chance

V-Plant 360 ensures structured MMOC workflows, synchronizing updates across systems, reducing rework by 25% and maintaining model accuracy.

Accelerate ROI with 3D Digital Twins

  • 30% FASTER inspection planning
  • 40% FASTER audit preparation
  • 15% REDUCTION in downtime
  • 25% RECDUCTION in rework

Secure knowledge retention and streamline workforce training

As experienced workers retire, valuable knowledge is lost, and new hires require extensive training. V-Plant addresses this by embedding manuals, reports, and training content into its 3D model, offering virtual simulations for hands-on learning. This approach accelerates onboarding by 20% and ensures consistent inspection quality trough remote collaboration tools.


V-PLANT 3D DIGITAL TWINS ARE SCALABLE SOLUTIONS FOR EVERY STAGE OF YOUR DIGITAL MATURITY JOURNEY

V-Plant Explorer

  • Designed for: small teams seeking fast, easy access to operational data without complex integration needs.
  • Features: Immersive panoramic views for easy facility navigation, asset tracking, and maintenance & inspection planning.
  • Deployment: Quick to deploy and highly cost-effective-perfect for teams starting their digital transformation journey or those needing basic asset navigation and compliance support.

V-Plant PRO

  • Designed for: Facilities looking to improve maintenance planning, reduce inspection time, and gain greater visibility into high-risk assets.
  • Features: 3D visualization and deeper operational insights, enabling users to unlock additional use cases like anomaly detection, KPI tracking, and integrity operating window (IOW) monitoring. Integrates Risk-Based Inspection (RBI) frameworks for more efficient asset management and targeted maintenance strategies.
  • Deployment: Quick to deploy and scale across the plant

V-Plant 360

  • Designed for: large scale operations or complex facilities that need turnaround planning, life cycle optimization, and end to end collaboration across multiple teams.
  • Features: Full spectrum of digital twin capabilities-combining advanced 3D modelling, ERP integration, real-time monitoring, and MMOC workflows to manage every aspect of facility operation.
  • Deployment: Scalable across the entire organization. Ideal for enterprise-level customers seeking a comprehensive solution for safety management, regulatory compliance, and continuous operational improvement.

Build with KAPL — Engineering Solutions

Partner with KAPL today and leverage decades of engineering excellence to power your next project
— delivering innovation, reliability, and results from concept to completion.

Contact us to get started.